Finite element simulation of AISI 1025 and Al6061 specimen with coated and uncoated tools on turning process using deform-3D

This paper describes how to use Deform-3D software create a turning process model that can be used simulate the on AISI 1025 carbon steel and Al6061 billets in industrial automotive applications. The Software is build 3D Finite Element model. Pre-processing, Simulation, Post-processing are all modules simulate. Tool workpiece information, as well appropriate necessary parameters, were taken into account software’s Pre Processing module. Simulation was performed at two different rotational speeds for materials using with without titanium nitride coated tungsten carbide tool. After 1000 steps of simulation, results such damage, effective strain, stress, total velocity, displacement, Temperature reported from Post From results, comparative analysis will carried out performance characteristics speeds. During process, accurately predict metal removal Deform finite element simulation.